Suppliers · Inputs · Process · Outputs · Customers
SIPOC is a one-page map of a process at a high level, named for its five columns: Suppliers, Inputs, Process, Outputs, and Customers. It is the classic Define-phase tool in Six Sigma (the D in DMAIC) — you build it at the very start of a project to agree on scope before diving into detail. A good SIPOC fits on a single page and can be read in under a minute.
Tip: fill the Process column first (5–7 steps), then work outward to Outputs/Customers and back to Inputs/Suppliers.
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A SIPOC is a one-page, high-level map of a process, named for its five columns: Suppliers, Inputs, Process, Outputs, and Customers. It is the standard Define-phase tool in Six Sigma DMAIC — built at the very start of a project to agree on scope before diving into detail. A good SIPOC fits on one page and can be read in under a minute.
Fill the Process column first: 5–7 high-level steps, each a verb-plus-noun, with the first and last step marking your scope boundaries. Then work outward — for each output, name the customer who receives it; for each input the process needs, name the supplier who provides it. Build it with the team, because disagreements about where the process starts or who the customer is are exactly the misalignments you want to surface before the project spends money.
SIPOC is the D in DMAIC, usually created alongside a project charter. Its outputs and customers feed your Voice-of-the-Customer and critical-to-quality work. Once scope is agreed, you move to detailed analysis — map the flow with a Value Stream Map, quantify quality with the Sigma Level & DPMO calculator, and find root causes with a Fishbone diagram.