Subordinate

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Subordinate is the third of TOC's Five Focusing Steps—aligning all non-constraint resources to support and never impede constraint performance.

Illustration explaining Subordinate

Definition

Subordinate is the third step in TOC's Five Focusing Steps—aligning everything else in the system to support the constraint. Non-constraints have excess capacity by definition; the question is how to use that excess to maximize constraint performance. Subordination means scheduling non-constraints to maintain constraint buffers, not optimizing non-constraint efficiency at the expense of constraint throughput, and changing policies that hinder constraint performance. The system serves the constraint, not the other way around.

Examples

Non-constraint operations were measured on individual efficiency, causing them to build inventory regardless of constraint needs. Subordination: changed metrics from local efficiency to buffer health; scheduled upstream work to maintain 2-day buffer at constraint; allowed non-constraints to idle when buffer was full.

Key Points

  • Third of Five Focusing Steps—follows Exploit
  • Non-constraints align to serve the constraint, not optimize locally
  • May require changing metrics, schedules, and policies
  • Non-constraint idle time is acceptable if constraint is protected

Common Misconceptions

Subordinate means slowing down non-constraints. Subordination means aligning non-constraint behavior—which might mean speeding up, building buffers, or changing priorities. The goal is constraint support, not universal slowdown.

Local inefficiency is waste. In TOC, non-constraint efficiency that doesn't support the constraint is meaningless. A non-constraint building excess inventory is actually harming the system even if it looks "efficient" locally.