Lean Games & Simulations

Teach lean concepts by letting people feel them. Project a simulation in your next workshop, hand your team a quick game, or print a facilitator card and run the classic tabletop exercises — all free.

Simulations

Watch lean principles prove themselves — built to project in a workshop.

One-Piece Flow Simulator — batch production racing one-piece flow on two identical lines

The penny game, in your browser

One-Piece Flow Simulator

Two identical lines race to build 20 parts — one in batches, one in single-piece flow. Watch WIP pile up, lead time explode, and a hidden defect spread through an entire batch. Factory, café, and office scenarios, with live metrics your team can argue about.

More simulations are coming — the dice game from The Goal is next.

Facilitator Cards

One-page printable guides for the classic tabletop exercises.

Everything you need to run each game with a real team: setup, rounds, what to expect, and debrief questions. Drop in your email once and the whole library unlocks.

The Penny Game

15–20 min

Teaches: One-piece flow, batch size, WIP, quality feedback

You need: 20 coins · 5–6 people · one table

The Dice Game

20–25 min

Teaches: Variability, dependent events, why balanced lines underperform

You need: Dice + ~40 tokens · 4–6 people

The Paper Airplane Game

25–30 min

Teaches: Batch vs. flow, standard work, built-in quality

You need: ~40 sheets of paper · 5–7 people

The 5S Numbers Game

10–15 min

Teaches: Sort, Set in Order, Shine — why organization is speed

You need: Printed number sheets · any group size

Letter-size, print-ready, and readable in black and white. Prefer everything digital? The One-Piece Flow Simulator runs the penny game for you.

Ready for the real thing? The free lean tools take these concepts to your actual line: takt, standardized work, kanban sizing, and more.