Calculate production pace from customer demand
Takt time is the heartbeat of production — the maximum time allowed to produce one unit in order to meet customer demand. It is not a measure of how fast you CAN work, but how fast you MUST work. The word "takt" comes from German, meaning rhythm or meter.
Compare each workstation against the takt time line
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Add workstations to compare their cycle times against takt.
Takt time is the pace of customer demand — the maximum time you can spend producing one unit and still meet demand. The formula is simple: Takt Time = Available Production Time ÷ Customer Demand. If you have 27,000 seconds of available time in a shift and the customer needs 450 units, your takt time is 60 seconds per unit.
Takt time is not the same as cycle time. Cycle time is how long an operation actually takes; takt time is how long it should take to keep pace with the customer. When cycle time exceeds takt, you have a bottleneck. When it is far below takt, you may be overproducing. The goal is to balance all stations as close to takt as possible — this is the foundation of standardized work.
Calculate takt time at the start of any line balancing, cell design, or standardized work study. Recalculate whenever customer demand changes or available time shifts (overtime, added shifts, planned downtime). Use the bar chart comparison to instantly see which stations need work redistribution.